dont worry bro i never forget good luck let us know how it comes along.
i mad cause these were the guys that were suposed to creat the empty grill for me... now im gonna go to another manufac, if its not strong enough with two bars one will blow off the second i hit 2nd!
The problem with the s*** they used, was 2 things man
first they told you fiber glass.... then they said "outdoor double sided tape"
LOL, I'm looking to go polyurethane. I'm actually trying to find someone local around me that can do the molds for me so I can actually keep an eye on it, instead of having to send it out of town/state and can't keep an eye on process or have to send it back and forth when it gets messed up.
I wouldn't use fiberglass for something like that, much like I won't use fiberglass for subwoofer enclosures. I use to work at a shop, and making subwoofer enclosures, well I would have "repeat" customers.... because they would have their bass up, and after 3 months to 8 months (depending on how much juice they had running to the subs) they would be cracking their fiberglass... that's why a lot of people just prefer balsa wood, especially since fiberglass gets expensive to replace when it's cracked like that. If fiberglass can't hold up to distorting vibrations of bass, I wouldn't expect a thin flimsy piece made for a front grill to hold up under 100 mph speeds. I've been to 3 shops about doing a subwoofer enclosure for me (cause I don't have time) because I want to remove the back paneling in the trunk and prop my 2 12"s up between the braces, and they each wanted to charge me for fiberglass, and I said only balsa, and they said it was too much work but I know better, it's more expensive to do fiberglass so they just wanna charge me more, and then when it cracks I'm ******.... I'm probably gonna have to build THAT myself too.
the 2nd thing is the double sided tape.... WTF? my GF lost one of her wind/rain reflector things (that plastic thing people put around the window to deflect air and rain) with 3m double sided tape, lol
I was actually thinking that.... if the polyurethane can be made strong enough without getting too expensive, then I'd like to make a little cut out area in the middle of it, so you would have to screw the middle into the open middle area of the bumper (the little dip that has an open exposing when you take the stock grill out)
and then a little small cap that can pop in and fit over that, and looks virtually invisible until you get right up close to it. Then you might notice the little crevice that makes a circle, which would be the small cover that covers the screw.
PM me your email and I'll make some photoshops of what I'm talking about, when I get the time, and you can tell me what you think.
I also have access to one of those portable air blowers, which can mimick wind speeds of 150 (or was it 120?) mph... when turned up.
it looks like this
http://www.northerntool.com/webapp/wcs/stores/servlet/product_6970_200306875_200306875
only much bigger, heh.... so I would actually be able to set that in front of the car for about 5 minutes to make sure nothing flies off or breaks, thus testing the durability of it (thumb)
The only problem is how to effective "mass market" and sell such an item without cutting losses and losing money on it (smash)