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- RDX Aspec Adv.
Keep in mind that the fact the AWD clutch exists at all is to be able to modulate the power to the rear wheels without shock. The least likely time for it to overheat is when it's fully locked up. The design of the clutch is ingenious in that it uses a very small, low power solenoid to engage the rear drive. The small solenoid engages a small pilot clutch which begins to transmit torque to the rear wheels. This small transfer of torque on the small pilot clutch engages a special cam/ball mechanism that forces the larger main clutch plates together. This cam multiplies the force acting on the main clutch. The total torque applied to the rear wheels is modulated by pulsing the current (on/off) to the small solenoid and the cam mechanism therefore modulates more or less torque to the main AWD clutch plates depending upon the on/off duty cycle of the solenoid.
"4WD" refers to any mechanical system that direct coupled. The differentials do not need to be locking differentials to be considered "4WD". Most 4WD's have open differentials and sometimes limited slip differentials, locking differentials are quite rare. Most all 4WD's will have locking hubs. This is how the system is converted from 2WD to 4WD (along with engaging the transfer case). The locking hubs do not increase or decrease off-road ability, they simply allow the front wheel drive axles/front differential/front drive shaft to be disconnected when 4WD is not engaged to save fuel and wear on the driveline between the wheels and the transfer case.
The rear hubs on a AWD CX-5 are always locked and thus the rear axle/rear differential is always turning (when the vehicle is in motion). This explains most of the extra fuel burned by an AWD CX-5 vs FWD.
So how do you figure the awd system overheats if there is no slipping?
My jeep had two drove shafts and drove the fronts and rears nearly 50 50 and still only had a 1mpg rated difference on the freeway between rwd and awd...iI think mazda system is just inefficient.
As to your poly sheet 4 tire spin...on wet grass the mazda can't pull it off. The poly sheet is super low friction and doesn't overcome the torque bias of the mazda system. The wet grass isn't as slick, and it overpowers the mazda ability to drive all 4 tires.