505 V3 Billet Intake Manifold *GB*

By far the finest part to ever come out of the 505 lab, the new V3 Billet Intake Manifold is the worthy successor to the original 505 Sheet Metal Intake Manifold. Over 2 years and thousands of dollars were spent reimagining and refining this piece from the ground up. The end result is a nearly bomb-proof evolution of the manifold that has been run on over 40 high power Protege's all over the world.

This part is designed for maximum peak horsepower, and makes obscenely large gains across the board over the OEM Protege and 626 manifolds. If you want your FS engine to BREATHE, this is definitely the manifold you're looking for!



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The Details:

Based on the same optimized internal dimensions as the original, the new V3 design incorporates the following improvements:

- 100% billet components
- 7/8" longer effective runner length for improved mid-range gains
- 3D milled funnel taper from runner to head port
- Perfected injector geometry
- Perfected throttle cable geometry
- Machined fuel rail mounts
- Half-round plenum
- Runner & plenum materials that are over twice as thick as the original
- Remote mounted EGR setup (optional)
- ~5% peak horsepower gain over original (~15% over stock manifold)


Standard finish is bare media blasted to show off the beauty of the billet components.
EGR Kit includes remote mounting bracket, valve flange, in/out hoses, fittings, and hardware.



Pricing & Options:

V3 Manifold - $1199* + ship**
Remote Mounted EGR - $100***
JayRacing Thermal Spacer Kit - $75
JayRacing Fuel Rail - $200

* Flexible payment plans are available with a deposit of $700. Deposits are only refundable if something goes wrong on my end, but can be transferred to another interested buyer if you need to back out for whatever reason.

** Actual shipping cost from 87111 (UPS for USA and USPS for international) will be calculated before final payment is made.

*** All manifolds are made with a hookup port for the EGR Kit, so the kit can be added later if needed.



Current Status:

Machining done.
Welding done.
Glass bead blasting done.
Packaging done.

Estimated shipping dates:

June 10th for USA orders with no fuel rail.
June 11th for International orders with no fuel rail.
June 20th for all orders with fuel rails.



Batch 3 is officially all sold out and all parts have shipped. Thanks for another great GB folks!

#UsernameEGR KitFuel RailThermal SpacersStatus
1.HammoYesSHIPPED
2.Marmas01SHIPPED
3.ZealoustheEnderYesSHIPPED
4.googoo1ooYesSHIPPED
5.Clement_ghostSHIPPED
6.paniaguae640YesYesSHIPPED
7.MSProtege(918)YesYesSHIPPED
8.greenspeedSHIPPED
9.destinealYesSHIPPED
10.mazdaastina1999SHIPPED
11.AnonymousYesYesYesSHIPPED
12.AnonymousYesSHIPPED
13.Turboj1YesSHIPPED
14.bwaltSHIPPED
15.jessemac19SHIPPED
16.NemosMP5YesSHIPPED
[tr]
 
Last edited:
#UsernameEGR KitFuel RailThermal SpacersStatus
1.HammoYesFULLY PAID
2.Marmas01SHIPPED
3.ZealoustheEnderYesSHIPPED
4.googoo1ooYesSHIPPED
5.Clement_ghostSHIPPED
6.paniaguae640YesYesFULLY PAID
7.MSProtege(918)YesYesFULLY PAID
8.greenspeedSHIPPED
9.destinealYesSHIPPED
10.mazdaastina1999SHIPPED
11.ctb2024YesYesYesPART DEPOSIT PAID
12.AnonymousYesFULLY PAID
13.Turboj1YesDEPOSIT+ PAID
14.bwaltFULLY PAID
15.jessemac19SHIPPED
[tr]
 
Fuel rails are arriving Thursday, and I'll do my best to get all of the boxes that are waiting on those out on Friday.
 
#UsernameEGR KitFuel RailThermal SpacersStatus
1.HammoYesSHIPPED
2.Marmas01SHIPPED
3.ZealoustheEnderYesSHIPPED
4.googoo1ooYesSHIPPED
5.Clement_ghostSHIPPED
6.paniaguae640YesYesSHIPPED
7.MSProtege(918)YesYesSHIPPED
8.greenspeedSHIPPED
9.destinealYesSHIPPED
10.mazdaastina1999SHIPPED
11.ctb2024YesYesYesPART DEPOSIT PAID
12.AnonymousYesSHIPPED
13.Turboj1YesDEPOSIT+ PAID
14.bwaltSHIPPED
15.jessemac19SHIPPED
[tr]
 
Not sure if anyone's installed their manifold yet so I thought I'd let everyone know that the throttle linkage might rub the intake manifold and jam if you're not running a throttle body spacer. I bent mine just enough to clear, but had to adjust the throttle stop to compensate. For those who don't want to mess with that, you could file down the tab or run a thermal spacer. Otherwise the install went smooth, fuel rail went on like a charm and sealed!!! Miles better than the old V2, it's a bloody tank!

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Looks like there might be some variance there from TB to TB... I had plenty of clearance there on mine. Hopefully that isn't a big issue for anybody.

I also have a spot that has opened up here, so if anybody is looking in here and wants to jump on board just shoot me a PM.
 
Spot 11 is officially up for grabs. Shoot me a PM if interested.


#UsernameEGR KitFuel RailThermal SpacersStatus
1.HammoYesSHIPPED
2.Marmas01SHIPPED
3.ZealoustheEnderYesSHIPPED
4.googoo1ooYesSHIPPED
5.Clement_ghostSHIPPED
6.paniaguae640YesYesSHIPPED
7.MSProtege(918)YesYesSHIPPED
8.greenspeedSHIPPED
9.destinealYesSHIPPED
10.mazdaastina1999SHIPPED
11.OPEN SPOTAvailableAvailableAvailableREADY TO SHIP
12.AnonymousYesSHIPPED
13.Turboj1YesSHIPPED
14.bwaltSHIPPED
15.jessemac19SHIPPED
16.NemosMP5YesSHIPPED
[tr]
 
Bump. Manifold #11 along with a fuel rail and set of thermal spacers still available and ready to ship here.
 
I want but I have to sell my HiBoost Turbo Set up first....Anyone out there? Turnkey ready to go with ECU Haltech piggyback ready to go...then I can buy the 505zoom intake
 
I want but I have to sell my HiBoost Turbo Set up first....Anyone out there? Turnkey ready to go with ECU Haltech piggyback ready to go...then I can buy the 505zoom intake
Make sure to post your stuff on the protege parts pages on Facebook.

Sent from my HTC 10 using Tapatalk
 
I want but I have to sell my HiBoost Turbo Set up first....Anyone out there? Turnkey ready to go with ECU Haltech piggyback ready to go...then I can buy the 505zoom intake

Make sure to post your stuff on the protege parts pages on Facebook.

Sent from my HTC 10 using Tapatalk

Second that. Most def put that on the Protege Parts pages on Facebook. You will get people swarming to that kit, especially if it is turnkey and complete.
 
Has no one installed this beauty yet? Post some pics fellas!!! Once I get my bumper and fender fixed this bad boy is getting coated
 
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