Team Molly Whoppin' Wankel's LeMons Build

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ms|slowtege #399
A group of buddies and I decided to build a car for the Houston edition of the 24hrs of LeMons. One of the guys had bought three FA and FB RX7s almost 7years ago for the grand sum of $700. The other two cars had long been sold and parted out but he still had one gem, lovely referred to as the "Brown Mound." This 1984 GS has been sitting in his driveway since purchased and was a favorite hangout spot for his cat. Only has 83K miles though!
Ready to leave Houston.
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Here's the car once it was towed up to DFW and sleeping in my garage. Covered in pollen, slowly rusting in the Houston humidity.
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Partially gutted the car while it was staying at my house. Removed all the junk in the rear, side glass and carb from the motor.
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Misson control
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We found dinosaur eggs underneath the carpeting.
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Once I had finished poorly rebuilding the carb, we ran the fuel lines out of a gas can, with the new pump inline. With just a little luck, she fired to life and rev'd to 7K easily. The car was open header at this time and quite deafening.
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With everyone convinced that the car would infact run, we started working late at night on it. We did a brake job and replaced radiator/fuel lines once the cores/tanks were flushed and clean.
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We scored an Autopower bolt-in cage from a guy down in Houston and one team mate offered up a Kirkey seat he previously used in his Spec Miata. Used Konig Rewinds were purchased along with new Falken Azenis. Pro-Tuing Performance of Fort Worth, TX help source most of the parts for the car.
By mid-September we'd been busting ass to make noticable progress on the car. Luckily the car was being stored at Zero Hour Motorsports in Arlington, TX and was a central location for the team to meet up for work sessions. I was able to drive the car down the road to Alamo Autosports to fabricate the exhaust, which was MUCH needed since there is a 92dB sound limit at the event.
With the car running and driving under its own power, we contacted rotary specialists Rotary Performance in Garland, TX in seek of their sage advice.
Heading to RP
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Unloading the car
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Me sitting in front of the shop in the Brown Mound
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Initial inspection of how poorly we got it running
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They rebuilt the carb, I had previously attemped to fix, along with dozens of other fixes and got the car running like a champ. It idles!
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They strapped it down to their Dynojet and the car made 108whp with just a Racing Beat header, 2.5" resonator and emissions stripped carb. When we dropped it off, it was making less than 70whp.
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We're getting quite excited about the race and plan to do shake down testing over the next few weeks. There are still a few key areas of the car we need to work on, but nothing that can't happen in time for the event. Updates are forth coming. We will be at Motorsport Ranch for testing tomorrow.

UPDATE:
We took the car out to the local track Saturday and shook it down. Aside from being piss slow and 24years old, it did well. Suspension sucks, brakes suck, power sucks but everything is holding together fine. There was a LeMons Mustang out testing aswell and it gave us some thoughts... We need to put the car on a diet bigtime. Weight has to be removed in order for us to keep pace with the higher hp cars. We're trying to keep the dash and some other interior pieces intact but the rear glass, sound deadening and door skins will be removed. We also decided to not use a SWEET C4 Vette muffler as planned, opting for a rice cannon instead. Saved 10lbs though.

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We could not be doing this without the generous help and support of the following great shops and companies.

Zero Hour Motorsports- Honda/Acura Specialists www.zhmotorsports.com

Alamo Autosports- Import Performance Specialists www.alamoautosports.com

Vick Racing- Vintage Race Restoration and Safety/Track Gear Sales www.vickracing.us

Rotary Performance- Rotary Specialists/Gods www.rx-7.com

Pro-Tuning Performance- Import Performance Specialists www.protuningperformance.com

POST Race Update:
Well in a last ditch thrash the car was completed Friday afternoon. We loaded everything up and headed towards Houston. In Huntsville, about an hour and a half north of Houston, we realized the trailer keys had been lost... This topped the day off, as nothing seemed to be going smoothly. Arby's was out of roast when we stopped to eat dinner... I mean, come on! Recounting all the drama would take too long but we made it to the hotel around 4am and the locksmith came about a half hour later to save the day.

After an hour of sleep we were off to the track. Once unloaded we took the car over to tech inspection. The judges instantly labelled us as cheaters sicne we brought an rx-7 and sent us off to impound. They thought we were too organized, with matching RX-7.COM t-shirts, an itemized cost report and "an answer for everything." After being docked 2 laps, 1 because they were sure we were cheating but couldn't prove it and 1 because wet paint on the door ruined one inspectors jeans.

After about 20mins of yellow, they finally dropped the green flag and our first driver made their way through traffic. After the attrition kicked in, I jumped in for my stint. I managed to loop it coming out of turn one and promptly pulled into the penalty box. The judges decided they'd be seeing more of us and sent us on our way w/o the standard 30min penalty.

Unfortunately about 15min into my stint the car began to sputter terribly, losing power for extended periods of time only to come back into full power briefly. I ended my stint and we changed the fuel filters and prayed. For the rest of the day the car would drive great for 2-5laps, then begin acting up. Instead of pulling in and trying to figure out the problem, we decided to just get our drivers out on track and rack up laps... even at a terribly slow pace. A lower water pipe that had a hole we JB welded when building the car leaked, the clutch for the radiator fan stopped working and the top tank of the radiator cracked. All were fixed in stunningly ghetto ways except for the radiator, which we had a spare thanks to the guys at RX-7.com

Saturday night, the Rotor-Heads team lent us a fuel pump, I cleaned the carb's jets and needles and the fuel filters were changed once again. We were simply too beat to work on the car for long Saturday night and decided to get some sleep before attacking the car in the morning. Sunday we woke up and replaced fuel pump, the entire feed line, bypassed the roll-over valve incase it was clogged. The radiator that cracked Saturday was JB welded incase the spare bit the dust. We also rigged a fuel filter in the engine bay to act as a surge tank. The fuel pump from Saturday must have been clogged, which didn't present itself during testing or during low rpm driving, but on track, with sustained high rpm use... it couldn't keep the carb's bowls full. So the car would sputter and break up until the bowls filled... then give full power until they drained... rinse and repeat.

We got out on track about an hour late on Sunday and the car was a rocket. There were only a few cars that we couldn't outpace. Infact, we set the 8th fastest laptime of the entire event. The car was fast and fun! One of our drivers locked up the brakes and went off course sending us to the penalty box. Locking up the front brakes was quite easy despite the rear drums leaking... and not functioning. This made for a wild drive. For punishment, a sheetmetal chicken was welded to the roof. Around noon, the People's Curse destroyed a cow themed Miata... little did we know its destruction would visit us.

I jumped in for my Sunday stint and after 40-45min, I managed to lose it in Turn 1 AGAIN!! The car got wicked sideways, I got it back pointed straight... but straight at the gravel trap. So after my trip to the beach, I visited the penalty box... where they decided our car needed to be more Mazda. Being a hardcore Mazda guy myself I was a bit confused until they grabbed a twisted fender torn off the cow Miata earlier in the day. It was welded to the hood and we were sent on our way.

The rest of the day was pretty smooth. We had to change back to the original radiator due to a leak in the spare and we began throwing alternator belts. We had a little contact due to other aggressive drivers and one of our drivers brushed the tire wall chicane. All in all, the car and all of our drivers had great pace and if we had brought a spare fuel pump to swap Saturday we would have placed much better. In the end, we finished 44th of 76. Not stellar but it was 12 positions up from Saturday. Enough blabbering:

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We could not be doing this without the generous help and support of the following great shops and companies.

Zero Hour Motorsports- Honda/Acura Specialists www.zhmotorsports.com
Alamo Autosports- Import Performance Specialists www.alamoautosports.com
Vick Racing- Vintage Race Restoration and Safety/Track Gear Sales www.vickracing.us
Rotary Performance- Rotary Specialists/Gods www.rx-7.com
Pro-Tuning Performance- Import Performance Specialists www.protuningperformance.com
 
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you did all that work yourselves? or the fair market value of the work was less than $500? well done...an RX-7 is a great choice.

(stuff, including labor, you get for free is still assigned a value at BS inspection. they look hard at rotaries, too. have your story straight, bring some bribes just in case, and hope no Houston competitors are reading b/c they will sell you out, and will have a blast doing it.) ;)

have fun...LeMons is one of the most fun things i've ever done. can't wait to do it again next year. we're picking up our new car this weekend, if we can uncover it and get it out of the guy's backyard in one piece. Schumacher Taxi shall ride again! (headbang)
 
Per the rules:
4.6: Labor Costs: If you didn't pay for the labor, it doesn't count toward the $500 total. If you did pay for it, it does count toward the $500 total. This just ain't that complicated, guys.

We haven't paid for any labor, therefore its a non-cost. Costable parts we've purchased have be offest by selling parts from the car. Regardless, if they don't believe our accounting to be accurate, we'll take the hit.

I'm looking forward to the event, though some of our team mates have never driven on track!
 
Per the rules:
4.6: Labor Costs: If you didn't pay for the labor, it doesn't count toward the $500 total. If you did pay for it, it does count toward the $500 total. This just ain't that complicated, guys.

We haven't paid for any labor, therefore its a non-cost. Costable parts we've purchased have be offest by selling parts from the car. Regardless, if they don't believe our accounting to be accurate, we'll take the hit.

I'm looking forward to the event, though some of our team mates have never driven on track!

you are correct...i mistakenly lumped in labor w/ "donated" parts. (braindead they're not that tough on the accounting...mostly they just seem happy if you make an effort. then they assign a random penalty if something smells fishy. it's all in fun. and it's a LOT of fun. some of the guys on our team are cutting back on autoXing next year to do more lemons events.

i hadn't ever been on a track before my first lemons...i was comfortable and up to speed w/in a lap or two. fortunately, it's more about A) putting in laps, B) not breaking the car, and C) not taking penalties. if they're decent autoXers, they'll be OK.

keep us posted on the build! check out www.schumachertaxiservice.com.
 
Very cool. At the SC event, the FB's were rockin'. In fact, I beleive one of them took home the win. Good luck! The Lemons is more fun that should be allowed.
 
Good deal. Everyone, including yourself, can't sing enough praise for the event. We're really looking forward to it. Contact is my biggest concern. I hope reliabilty will allow us to run with the faster cars based on total laps.

The Schumi Taxi is/was beautiful, always loved the idea! Didn't you have a sister taxi at the last event you did?
 
Contact is my biggest concern.

I had the same concern. However, it was a lot less than I expected. However, we do have to replace the front bumper, driver's fender and radiator support, but the overall structural/unibody damage is nearly nil. Contact is policed quite well, though near the end of the race things can get agressive.

As a side note, keep an eye on brake wear. Even on street tires, you'll likely go through a set of pads or two. I have two calipers from our CRX sitting in the basement with the inboard pad backing plate welded to the piston from heat. Yikes.
 
we had a 2nd Taxi (an Audi) w/ us in CT. they were running very well (up to 2nd place for a few hours) until the head gasket blew. the Corolla may or may not be back. (it's for sale if anyone is interested in a good start on a reliable and fast Lemons car. jalopnik coverage is also a good bet, b/c those guys love the FX16.)

we used Hawk HP+ pads and good fluid, and a single set got us through a race with plenty to spare. the corolla only clocks in at around 1700lbs w/ the cage. we did go through an entire set+ of Hankook Z212s, though.

one thing we learned in SC...weight is king. there was nothing that could outbrake us in SC, and we passed a ton of cars that way. CT was tougher b/c the track was much tighter and there were no good braking zones. from the pics, it looks like you still have some weight to take out of that car.

we took some contact in SC, but that was a rarity. we welded on some bracing bars on the front and rear, extending around the corners, and fitting under the OE bumpers (which we took off). if you keep the windshield, you'll also want some ducting to give the driver some fresh air...the windows aren't going to cut it. dryer vent ducting works perfectly. you'll probably also want some sort of cooling shirt or vest.

one more thing: do NOT clean the engine or engine bay. shiny stuff attracts suspicion. jalopnik had a cool post by one of the judges on how to get through BS.
 
Yes, weight reduction has a goal after the track, but unfortunately we may run out of time to get any major weight out. We've all been swamped with work, but the car is very close to being 100% complete. We're leaving Friday afternoon and camping at the track for the weekend. I will try to add updates when possible throughout the weekend.

We made the mistake of vacuuming out all the leaves and giving the car a good wash with a scotchbrite pad... it actually cleaned up TOO well :) Thanks for the tips everyone!

Update can be found in the first post
 
Awsome story! That's part of what makes the LeMons so much fun. Great job guys. You're car looks way too straight having just come from the LeMons. Make more contact next time! ;)

I'm not looking forward to the videos of that Miata getting schmanged....though, it was only a matter of time before one of 'em bit it.
 
sounds like you guys had a great LeMons experience! hopefully you'll fix it up and get it back out next season...Carolina is apparently a great time (hint, hint).
 
Great thread...Thanks for posting all the pics and info! (2thumbs)

I'm a big fan of 24hrs of LeMons and it's always great to see Mazdas in there fighting for the win! :D
 
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