Friday Night - 9:30PM, forgot I had to do maintenance on a server - well, I'm 2 hours late on it, but rebooting it as we speak.
Why late?
s*** I DID IT!
I decided to try to do the kit with METAL instead of plastic.
I had so many ideas, that I went and spent $50.00 on miscellaneous, parts, etc. and got it to work.
The only problem, the chuck on my drill broke (was going), so I have a sheet of 22 gauge plated steel with all holes predrilled except the large center one (3.5").
The labor involved for a kit is estimated about an hour.
The good news is it was easier than I thought and is strong as hell. I was able to "flush mount" the light with the metal trim piece which the fog is attached to the trim piece with two screws for adjustment (up/down). The entire assembly is attached to the bumper with 4 screws. Just plug in the wire and you're done. Since it is metal, I will have to paint the metal "black"
So far it looks damn awesome!
Why did I do this? I wanted to "to try it" just in case the plastic fabrication is too damn expensive - still waiting on pricing. Also, I would have to spend some big money out of my pocket if it was expensive to be able to cut the plastic effectively. I didn't realize that the metal is easier for me to work with - much harder to screw up.
At this point, I estimate I can still sell the complete Metal Kit with fog lights for $90.00 shipped (no increase) (no brackets needed, as they are built onto the trim piece).
I might also sell just the GEN II Fog Light Mount piece for $25.00 shipped. Hot damn!
Now I gotta get a new drill, drill the holes, paint the assembly and take pictures, then on Tuesday/Wednesday mount it on the car with pictures. (Why so long - car is in the autobody getting rear bumper repainted - wife had too much fun the 1st snow and barely nicked the bumper on a median - getting APC CF's on the end).
We will have to see what the plastic fabricators say. If it is cheap, I will lower the price of the complete kit. If it is the same as the metal - I will sell the metal instead.
Later.
- Brian
P.S. 6-pack of beers in me right now.