How-to: Identifying 2001-2003 HVAC switch unit revision

:
2001 BJFP MT
:
2016 BMYFS AT
How-to: Identifying 2001-2003 Protege HVAC switch unit revision

It's safe to say that by now, every owner of the 3rd gen Protege is out of warranty. Some of us may have experienced the blinking A/C light problem at some point of time of owning the car. When the A/C light blinks, the air conditioner will start cutting out and the result is warm air.

Mazda has released a TSB years ago to address this issue, but because all of us are out of warranty, many of us don't want to spend the couple of hundred bucks for a brand new control unit and either learn to live with this defect or get a junk yard unit. Explanation of what was changed is here.

The people who chose to get the junk yard unit in the past did not know specifically what they were looking for and thus didn't really fix the problem as they got an older unit.

The attached pic will show you what to look for to identify what control unit you have. The numbers are stamped on the side of the unit and is easy to read. If you have read the TSB, you will know by now that there are 2 different types of switches. One is for amber/red illumination and the other for green. SE/DX/LX owners will have green illumination, while the ES/P5/MP3/MSP owners will have the amber/red.

There will be some code lettering stamped on the side of the contol unit. The 4 digit alphanumeric code is the type code identifying what specifically it is. "BL8W" is for the amber/red illumination with the A/C button. "BL8F" is for the green illumination with the A/C button. If you see any other codes, it is either NOT for a 2001-2003 or not have the A/C button. There is also a standalone letter after this code and this is the most important of all as it designates the revision level of the part.

Below is a list of revision codes along with the production dates and VIN ranges (to help with online searches) of the car, so that you can know what your car has and what the junk yard car has without having to pull the dash panel out.
Green illumination (BL8F)
A = Before May 10, 2001 (VIN < 469858)
B = Between May 10, 2001 and September 16, 2002 (VIN 469858 to 643684)
C = Between September 16, 2002 and December 1, 2002 (VIN 643684 to 645019)
D = After December 1, 2002 (VIN 645019 > ) ***final revision/problem free***

Amber/red illumination (BL8W)
B = Before April 6, 2001 (VIN < 455734)
C = Between April 6, 2001 and May 10, 2001 (VIN 455734 to 469858)
D = Between May 10, 2001 and September 16, 2002 (VIN: 469858 to 643684 |||||| 2003 wagon VIN: < 127309)
E = Between September 16, 2002 and December 1, 2002 (sedan VIN: 643684 to 645019 |||||| 2003 wagon VIN: 127309 to 150990)
F = After December 1, 2002 (sedan VIN: 645019 > |||||| 2003 wagon VIN: 150990 > ) ***final revision/problem free***

ONLY the newest part will fix the problem. If you end up with an earlier part, you are wasting your money and time. The problem will come back!
Because of the extremely late production change of the part, it will be very difficult to find the updated part at the junk yard, so good luck! Remember, the last Protege's were built only until around August 2003, so there's only a limited number of Protege's with this corrected part!
 

Attachments

  • hvacid.jpg
    hvacid.jpg
    32 KB · Views: 680
Last edited:
Glad I finally found this. Mine's been giving me trouble for a year now.
 
E = Between September 16, 2002 and December 1, 2002 (sedan VIN: 643684 to 645019 |||||| 2003 wagon VIN: 127309 to 150990)
F = After December 1, 2002 (sedan VIN: 645019 > |||||| 2003 wagon VIN: 150990 > ) ***final revision/problem free***

Anybody know what the revision change was between these two? If it was just a component swap (bigger or smaller resistors or capacitors in the same places on the board) then we could modify the older ones to match the final revision. Presumably fixing the problem in the process.
 
i have no ac running at all its hot air now. just happened today. My 2nd and 3rd control setting now blinks on and off and 1 and 4 stay on with hot air
 
what is the difference between models? you can fix this with a variable resistor across some lines (meaning cheap as hell), i did it in mine before

im not going to help you guys though.
 

Latest posts

Back