How To: MP3/P5/MSP Front & rear Pad/Rotor Change (No 56K)

[TXMazdaSpeeder]

How To: Pad/Rotor Change on 2001 MP3 (other 3rd gen Protégé may differ)
By: Jeff Boyd (TXMazdaSpeeder)

Please click here for a How-To on the MP3/P5 rear pad install by: Niv

MSP Rear pad replacement!:by evilmonkeyMSP

NOTE: DISREGARD ANY REFERENCES TO THE THREADLOCKER THIS WAS A MISTAKE ON MY PART AND SHOULD BE IGNORED. THANK YOU

Disclaimer: If at any point and time during this procedure you doubt your ability to finish the project please get assistance.


First off Lets start with the tools your going to need for this procedure.

1. Drop Light/Flashlight
2. Tire Iron and Lug Lock Key (if applicable)
3. Car Jack
4. Jack Stands
5. 17MM Socket/Wrench
6. Large C-Clamp
7. Steak Knife or Small Flathead Screwdriver
8. Red Thread locker
9. 8MM Allen Wrench

Reccomended:

1 Pair of Mechanix Gloves
2 Lengths of Ratchet



Step 1: Jack up car and place jack stands accordingly. (See owners manual for jacking and jack stand points.)


Step 2: Remove Wheel


Step 3: Turn wheel with caliper towards outside of car.


Step 4: Remove dust cap from allen bolt.


Step 5: Remove Allen Bolt


Step 6: Remove caliper mounting bolts. Remove Caliper (Note: (WARNING) DO NOT let caliper hang from brake line.)



Step 7: Open Caliper.


Step 8: Remove Anti Rattle Springs (or M Springs if you prefer)


Step 9: Remove outside pad. (Note: DO NOT remove inside pad (pad against brake piston) yet, it will help you in the next step.)


Step 10: Now take your c-clamp and place one side against the pad and the other against the bolt on the back of the caliper, tighten clamp to press the piston back into the caliper (Note: DO NOT press on piston directly, it could damage it.)

[TXMazdaSpeeder]

Step 11: Now you can remove that other pad.


Step 12: Ok folks, now look at the back of your old pads. You’ll see some backing plates, transfer them to the back of the new pads. (Here is where the steak knife/flathead comes into play, I had to use the knife to pop the backing plates off the old pads.)

(by the way those wires to the left are the anti rattle springs you removed earlier.)


Step 13: Install the new pads the same way you removed the old ones.


Step 14: Install those anti rattle springs.


Step 15: Close caliper and reinstall the allen bolt you removed earlier. Reinstall dust cap.


Step 16: Put some red thread lock on both caliper mounting bolts.


Step 17: Mount caliper back onto mounting bracket and tighten bolts down.


Step 18: Reinstall wheel and torque lug nuts to proper specifications. (See owners manual for proper torque specs.)


Step 19: (THE LAST ONE!) Take a quick trip around the block at a low speed and test out your brakes before you get out on the highway at 75mph and realize you forgot to put a pad in or something of the like. (Could turn out a bit bad.)

[mazdadan]

Excellent Writeup. Just an FYI for people.....if you are not changing the rotors, you don't have to remove the caliper mounting bolts. All you have to remove is the 8mm allen screw.

[TXMazdaSpeeder]

Originally posted by mazdadan
Excellent Writeup. Just an FYI for people.....if you are not changing the rotors, you don't have to remove the caliper mounting bolts. All you have to remove is the 8mm allen screw.

i found it easier (you dont have to be a contortionist) if you remove the caliper, i understand some people have had problems with removing the caliper though so do whatever feels comfortable to you.

[mazdadan]

Yeah, there really is no right or wrong way to do it.....as long as there aren't parts left over in the end

[TXMazdaSpeeder]

What's this thing do? Eh guess we dont need it.

[gjmoreo]

EXCELENT WRITE-UP!

you just saved me money ... where can I send half of my savings to? paypal? home address?

J/k but thanks!

[Kooldino]

Damn, when I did mine, I don't think i took those metal plates off my old pads. What are they for?

Also, I don't recall having to unscrew an allen screw...but I hope I'm wrong about that.

[TXMazdaSpeeder]

im really not sure what the purpose of them is but i do know your supposed to transfer them, thats the one thing i found these brakes have in common with normal disc brakes. by the way the rear are totally different. i may have to write a how to in them tonight as well.


by the way you can send your money to.....

[mazda03speed]

The metal pads are shims aren't they? I thought they helped in preventing the brakes from squeaking

[Kooldino]

Originally posted by mazda03speed
The metal pads are shims aren't they? I thought they helped in preventing the brakes from squeaking

DAMMIT, that's why my brakes are squeaking! What's the PN on that? Bueller?

[DooMer_MP3]

Ok, one thing I don't understand on this HOWTO. When you C-clamp the inside pad and the piston bolt, how does that allow you to remove the inside pad (being that its clamped!) ???

Mazdaformance front/rear pads include the new mounting plates and "M-springs" it seems you can reuse these (at least once) so where can you get OEM pads ONLY?

Thanks for the writeup. I need to order my pads...

Chris

[cbcbd]

Ok, one thing I don't understand on this HOWTO. When you C-clamp the inside pad and the piston bolt, how does that allow you to remove the inside pad (being that its clamped!) ???

The clamp is used to push the piston in the caliper back so you'll be able to fit the caliper over the new pads. He is using the old pad there just as a flat base to push against the piston, otherwise you'd have to push on one of the sides of the piston -the piston is hollow, so you can't just push at the center. After the piston is pushed back it will stay pushed back, you can then remove the clamp and the pad.


Good write-up, here are some more tips on that:

-Before removing the caliper, take out the first clip in the brake line so you can move the caliper around more.
-It's easier to get to the 2 bolts that hold the mounting support (the thing that holds the actual brake pads and rotor in place) if after removing the allen screw that holds the caliper to the mounting support, you just swing the caliper up and then push it back to separate it from the mounting support.
-The squeaking from the brakes is probably because you didn't use brake grease. The Hawk pads I have already have shims built into the pad and I can't reuse the old ones. Kooldino, you have Hawks, right? So just grease it up like the manual says and see if that works.

I attached the service manual directions, it's a good guide and has torque specs.

[TXMazdaSpeeder]

if anyone needs a quicker answer im on AIM almost 24/7 @ BlackFSDET

[schambach]

Great stuff and pictures, I am going to do it myself now. I've been spending so much money on services I've decided to do it myself. Do you know of any manuals, like Chilton's or Hayne's for a 2001 Protege? I bought the front brake pads for $20.00 and Mazdadealership wanted $150.00 are they insane????? or what?
Again, I want to thank you for the motivation you've given me.